Exam Details
Subject | ||
Paper | ||
Exam / Course | ||
Department | ||
Organization | maharashtra public service commission | |
Position | superindent | |
Exam Date | 2014 | |
City, State | maharashtra, |
Question Paper
1. The rank of a matrix
<img src='./qimages/3399-1.jpg'>
3
2
0
1
2. If matrix
<img src='./qimages/3399-2.jpg'>
then the eigen values of 3A3+ 5A2+ 6A I are 0
51,75, -32
15,57, -53
-75,35
3. If <img src='./qimages/3399-3.jpg'>
where S is the surface S of the rectangular parallelopiped then the value of
4. If
<img src='./qimages/3399-4.jpg'>
andS is the open S surface of the sphere x2+ y2 z2 =a2 above the xy-plane, then the value of I is
5. Solution of the differential equation
<img src='./qimages/3399-5.jpg'>
7. The value of complex integral
<img src='./qimages/3399-7.jpg'>
8. If X and Y are independent normal variates with mean 7 and variances 16 respectively satisfying the equation P(X lamda >3lamda), then the value of is
4
9. If
<img src='./qimages/3399-9.jpg'>
10. The value of <img src='./qimages/3399-10.jpg'>
by dividing integral into six equal parts and using Simpson's one-third rule approximately equals to
115
98
125
90
11. In single phase alloys, the commonly used mechanism for strengthening is/are by
Grain size reduction
Solid-solution alloying
Strain hardening
All of the above
12. The force which holds neutrons and protons together in a nucleus is
Electrostatic force
Gravitational force
Magnetic force
Nuclear force
13. The property of a metal by virtue of which it can withstand external force with out rupture is
Stiffness
Strength
Toughness
Hardness
14. Most widely used conducting materials are
Gold and Silver
Copper and Aluminium
Tungsten and Platinum
Germanium and Silicon
15. Which of the following statements is not true in connection with silver?
It has highest thermal and electrical conductivity.
It is a highly ductile and malleable metal.
It oxidises slowly in air.
It cannot be alloyed with other metals.
16. The method to increase the yield strength ofa crystalline material is
Annealing
Grain refinement
Normalizing
None of the above
17. Which of the following properties is not desirable for bearing alloy?
Good wearing quality
Low coefficient of friction
Low thermal conductivity
High melting point
18. An increase in load at the free end of a cantilever is likely to cause failure
at the free end
at the fixed support end
at the mid of its length
anywhere on the beam
19. Coplanar concurrent forces are those forces which
meet at one point, but their lines of action do not lie on the same plane.
do not meet at one point and their lines of action also do not lie on the same plane.
meet at one point and their lines of action also lie on the same plane.
do not meet at one point, but their lines of action lie on the same plane.
20. If a shaft of diameter and length has been loaded axially, then the ratio of change in diameter to the original is called as
Longitudinal strain
Shear strain
Volumetric strain
Lateral strain
21. The ratio of the lateral strain to the linear strain is called
Modulus of elasticity
Modulus of rigidity
Bulk modulus
Poisson's ratio
22. If P and Q are two vectors and is the angle between them, then the magnitude of their resultant by using parallelogram law is
<img src='./qimages/3399-22.jpg'>
23. A continuous beam is one which is
fixed at both ends
fixed at one end and free at the other end
supported on more than two supports
extending beyond the supports
24. The governor which is hunting is
more sensitive
more stable
less sensitive
None of the above
25. The shaft and thrust bearing of a vertical shaft in a turbine is an example of
Complete constraint
Incomplete constraint
Successful constraint
Unreliable constraint
26. The Von Mises theory is used for
brittle materials
ductile materials
plastic materials
elastic materials
27. For a given lift of the follower of a cam follower mechanism, a smaller base circle diameter is desired
because it will give a steeper cam and higher pressure angle
because it will give a profile with lower pressure angle
because it will avoid jumping
None of the above
28. In the formulation of Lewis equation for toothed gearing, it is assumed that tangential load acts on the
root of the tooth
pitch point
tip of the tooth
None of the above
29. In design of clutches, it is more logical and safer to use
Uniform wear theory
Uniform pressure theory
Contact stress theory
None of the above
30. An Otto cycle efficiency is higher than Diesel cycle efficiency for compression ratio and heat input, because in Otto cycle
Maximum temperature is higher
Heat rejection is lower
Combustion is at constant volume
Expansion and compression are isentropic the same
31. The Darcy -Weisbach equation is commonly used for finding
Loss of head due to friction in pipes
Loss ofhead due to turbulence
Loss of head due to sudden enlargement
Loss of head due to bend in the pipe
32. A pipe is replaced by two parallel pipes, each with half the cross-section of the original pipe. The discharge will
remain the same
increase by more than 10%
decrease by more than 10%
change by less than
33. In an irreversible process there is
loss of heat
no loss of work
gain of heat
no gain of heat
34. The reheating of steam in a steam turbine
increases the work done through the turbine
reduces erosion of the turbine blades
increases the thermal efficiency of turbine
All of the above
35. The radial heat transfer rate through hollow cylinder increases as the ratio of outer radius to inner radius
decreases
increases
remains constant
None of the above
36. When 0·83% carbon eutectoid steel slowly cooled from 750°C to room temperature,
Austenite transforms to martensite
Austenite transforms to cementite i
Austenite transforms to pearlite
Pearlite transforms to ferrite
37. Match the List I (Alloying elements of Cast Iron) with List II (Properties imparted) and choose the correct alternative from those given below:
List I Alloying elements of Cast Iron List II Properties imparted
P. Silicon I. Decreases fluidity
Q. Sulphur II. Promotes graphitization
R. Manganese III. Lowers melting point
S. Phosphorus iv. Promotes resistance to graphitization
P Q R S
N I III
III IV I II
I N III
III II N
38. Match the List I (Heat treatment process) with List II (Application) and choose the correct alternative from those given below:
List I Heat treatment process List II Application
P. Grey cast iron I. Rolling mill rolls
Q. White cast iron II. Crank shaft
R. Medium carbon steel III. Surgical instruments
S. Stainless steel iv. Machine tool bed PQRS
I II III
N II III
II N III I
I N III
39. Atomized iron powder having an apparent density of 2350 kg/m3 has a compression ratio of 3 at compact pressure of 600 MPa. To compact 1000 bushes of 020 mm outer diameter, 010 mm inside diameter and 14 mm long, the mass of the powder required is
32·3 kg
23·3 kg
20·6 kg
16·6 kg
40. The correct sequence of the processes involved in powder metallurgy is
Blending, Compacting, Sintering and Sizing
Blending, Compacting, Sizing and Sintering
Compacting, Sizing, Blending and Sintering
Compacting, Blending, Sizing and Sintering
41. Match the List I (Casting process) with List II (Mould making technique) and choose the correct alternative from those given below:
List I Casting process List II Mould making technique
P. Green sand moulding I. Pouring
Q. Shell moulding II. Dipping
R. Investment moulding III. Compaction
S. Ceramic moulding IV. Resin bonding
P Q R S
II I IVIII
III II IV
(3)III IV II I
(4)IVII III I
42. Match the List I (Casting process) with List II (Product produced) and choose the correct alternative from those given below
List I List II
Casting process Product produced
P. Centrifugal casting I. Large bells
Q. Sand casting II. 1.C. Engine pistons
R. Die casting III. Turbine blades
s. Investment casting IV. Pulleys
P Q R S
I II III
II I III
IV III II
III IV II
43. In a sand casting process, a sprue of 010 mm base diameter and 250 mm height leads to a runner which fills a cubicle mould cavity of 100 mm size. The volume flow rate (in mm3/s) is
0·8 x 105
1·1 x 105
1·7 x 105
2·3 x 105
44. A cast steel slab of dimension 30 x 20 x 5 em is poured horizontally using a side riser. The riser is cylindrical in shape with diameter and height, both equal to D. The freezing ratio of the mould, used in designing riser using Caine's method is approximately equal to
8D/75
4D/75
75 /8D
75/4D
45. A cubic casting of 50 mm side undergoes a volumetric solidification shrinkage and volumetric solid contraction of and respectively_ No riser is used_ Assume uniform cooling in all directions_ The side of the cube after solidification and contraction is
49-96 mm
49-94 mm
48-94 mm
48-32 mm
46. In a multi-pass wire drawing operation, a round bar of 010 mm diameter and 100 mm length is reduced in cross-section by drawing successively through a series of seven dies of decreasing exit diameter_ During each of these drawing operations, the reduction in cross-sectional area is The yield strength of the material is 200 MPa_ Ignore strain hardening_ The total true strain applied and the final length (in respectively, are
2-45 and 817
2-45 and 345
3-02 and 2040
3-02 and 3330
47. A 025 mm hole is punched in a t =2.5 mm thick steel sheet having shear strength pie 350MPa_ If the diametral clearance is given by the expression c 0-0064 t route pie the die bore diameter (in punch diameter (in mm) and punch force (in kN) respectively are
171-8
25-0,24-7,68-72
171-8
25-3,25-0,68-72
48. A 010 mm diameter annealed steel wire is drawn through a die at a speed of 0-5 m/sec to reduce the diameter by The yield stress of the material is 800 MPa_ Neglecting friction and strain hardening, the ideal stress required for drawing (in MPa) is
357-0
178-5
1287-5
2575-0
49. In a single pass rolling process using 410 mm diameter steel rollers, a strip of width 140 mm and thickness 8 mm undergoes 10% reduction of thickness. The angle of bite, in radians, is
0·006
0·031
0·062
0·600
50. Using direct extrusion process, a round billet of 0100 mm length and 50 mm diameter is extruded. Considering an ideal deformation (no friction and no redundant work) with extrusion ratio of 4 and the average flow stress of material 300 MPa, the extrusion pressure (in MPa) on the ram will be
416
624
700
832
51. Two 8 mm thick steel plates are placed 5 mm apart and welded by a butt joint. Welding is carried out with voltage of 20 V and speed of 5 mm/s. Heat transfer efficiency is 0·80. If the heat required to melt steel is 10 J/mm3 and melting efficiency is 0.625, the weld current (in Amperes) will be
100
200
300
400
52. In a DC arc welding operation, the voltage-arc length characteristic was obtained as 20 5 L where the arc length L was varied between 5 mm and 7 mm. Here arc Vdenotes the arc voltage in volts. The arc current was varied from 400 A to arc 500 A. Assuming linear power source characteristic, the open circuit voltage and the short circuit current for the welding operation are
45 450 A
75V,750A
95 950 A
150 1500 A
53. The DC power source for arc welding has the characteristic 3V I 240 where V voltage and I current in Amp. For the maximum arc power at the electrode, voltage should be set at
20V
40V
60 V
80 V
54. Match the List I (Welding process) with List II (Heat source) and choose the correct alternative from those given below
List I List II
Welding process Heat source
P. Thermit welding I. Electric arc
Q. Projection welding II. Mechanical work
R. MIG welding III. Exothermic chemical reaction
S. Friction welding IV. Ohmic resistance
p Q R S
IV II III I
IV IIII II
III I IV II
III IV I II
55. Spot welding of two 1 mm thick sheets of steel (density =8000 kg/m3) is carried out successfully by passing a certain current for 0·1 second through the electrodes. The resultant nugget formed is 05 mm in diameter and 1·5 mm thick. If the latent heat of fusion of steel is 1400 kJlkg and the effective resistance in the welding operation is 200 the current passing through the electrodes is approximately
1480 A
3300 A
4060 A
9400 A
56. Which of the following is a non-traditional machining process?
Milling
EBM
Drilling
Turning
57. The pocket or resting position of the work piece in a jig or fixture is referred to as a
Rest
Base
Case
Nest
58. Die blocks made in two or more sections are known as
Split die blocks
Sectional die blocks
Dual die blocks
Progressive die blocks
59. If the die clearance is to be applied to the die opening, it should be added to the
Die
Punch
Template
Stock
60. The three-position inclinable press is frequently referred to as
Closed-back inclinable press
Open-back inclinable press
Solid-gap press
Gap-frame press
61. Which of the following is not the basic forging operation?
Upsetting
Heading
Fullering
Staking
62. A successful TQM program incorporates all except
a. continuous improvement
b. employment improvement
c. benchmarking
d. centralized decision making authority
Only d
a and b
b and c
c and d
63. Acceptable Quality Level is associated with
Producer's risk
Consumer's risk
Lot Tolerance Percent Defective
Average Outgoing Quality Limit
64. In the Computer Aided Design, the simplest solid objects are termed as
Entities
Primitives
Models
Boxes
65. Which of the following process planning systems uses the similarity among components to retrieve the existing process plans?
Generative approach
Decision approach
Variant Process Planning system
N one of the above
66. The volume of the space created within the virtual surfaces swept by the robot arm at the maximum and the minimum reach is called
Work place
Work space
Work volume
Work area
67. Which of the following types of layout configurations is/are used in FMS
In-line
Loop
Ladder
All of the above
68. In Computer Aided Manufacturing, the elements of CIM system are
Automated
Optimized
Integrated
All of the above
69. The current trends in manufacturing technology reqUIre high quality with acceptable levels of defects with a
Zero-defect philosophy
Zero-error philosophy
Zero-tolerance philosophy
None of the above
70. The value is defined as the ratio of function or performance to
Utility
Price
Cost
All of the above
71. Concurrent Engineering deals with carrying out the following activities at the same time while designing the product:
Design and Sales
Manufacturing and Sales
Design and Re-engineering
Design and Manufacturing
72. Product design deals with
Form and function
Elements and weight
Elements and material
Size and shape
73. The initial cost of an equipment is 20,000 and it's life is estimated as 10 years. What is the rate of depreciation, when scrap value after it's life becomes zero?
dallor 1,000 per year
dallor 2,000 per year
dallor 3,000 per year
dallor 4,000 per year
74. For a small scale industry, the fixed cost per month is 5,000. The variable cost per product is 20 and sale price is 30 per piece. The break-even production per month will be
300
460
500
1,000
75. Job evaluation is the method of determining the
relative worth of a job
skills required of a worker
contribution of a worker
effectiveness of various alternatives
76. Work sampling observations are taken on the basis of
Detailed calculations
Convenience
Table of random numbers
Fixed percentage of daily production
77. Which of the following techniques is used for work measurement?
Method Study
Time Study
Ergonomics
Productivity Rational Technique
78. Name the scientists Re-engineering.
Tolstoy and Ali who developed the technique of Business
Risbood and Marshal Process
Hammer and Champy
Taylor and Gilbreth
79. In work measurement, 1 TMU is equal to
0·6 min
0·06 min
0·006 min
0·0006 min
80. Standard Time in Time Study is calculated by which of the following formulae?
ST =OTxR+A
ST=OT+A
ST=R+A
ST= OT+R+A
81. PERT stands for
Product Evaluation Refining Technique
Production Enhancement Review Technique
Peripheral Evaluation Rigid Technique
Program Evaluation Review Technique
82. Which of the following is not the example of variable cost
Direct productive labour
Direct materials
Direct expenses
Administrative expenses
83. According to which of the following methods is the depreciation fund more during the early years, when repairs and renewals are not costly?
Sinking Fund Method
Annuity Method
Diminishing Balance Method
Sum of the Year's Digit Method
84. The angle between the sales income line and the total cost line is called as the
Angle of reflection
Angle of incidence
Angle of repose
None of the above
85. Which of the following is not the Leverage Ratio?
Acid Test Ratio
Debt Equity Ratio
Assets Coverage Ratio
Debt-Service Coverage Ratio
86. In Reliability, MTBF stands for
Mean Time Batch Forecasting
Maximum Time Batch Failures
Mean Time Between Failures
Mean Time Between Force
87. The primary purpose of employee safety programme is to preserve the employees'
Mental health
Physical health
Emotional health
All of the above
88. Which of the following is not connected with employees' safety and health?
The Factories Act, 1948
The Mines Act, 1952
The Payment ofBonus Act, 1965
The Dock Workers (Safety, Health and Welfare) Act, 1986
89. Which of the following explains the term 'Union ballots'?
A ballot is the system by which a union member votes for e.g. Industrial Action
A ballot is the method by which a union expels members
A ballot is the method by which a union recruits members
A ballot is the system by which a union member puts forward information for listing
90. The balance of power is not vested with anyone group; rather it is maintained between the parties to the "Industrial Relations". This is the essence of the
Pluralist approach
System approach
Unitary approach
Social approach
91. In which of the following years was the Workmen's Compensation Act introduced?
1948
1976
1923
1961
92. Break-Even Point is a point of intersection of
Variable Cost and Total Sales lines
Total Cost and Total Sales lines
Fixed Cost and Variable Cost lines
Total Cost and Variable Cost lines
93. Which of the following is not a function of production planning and control? .
Scheduling
Process Planning
Expediting
Replacement Analysis
94. A systematic recording and critical examination of existing method in order to develop new effective method is called
Time study
Linear programming
TPM
Method study
95. Which of the following is a method of forecasting?
CPM
Moving Average
Merit rating
PMTS
96. Which Act of the Parliament defines a 'trade union' and governs much of the law on Industrial Relations
The Trade Union Act, 1955
The Trade Union and Labour Relations Act, 2005
The Trade Union and Labour Relations (Consolidation) Act, 1991
The Trade Union and Labour Relations (Consolidation) Act, 1992
97. In a CNC program block N002 002 G91 X40 Z40 ..., G02 and G91 refer to
Circular interpolation in counter clockwise direction and incremental dimension
Circular interpolation in counter clockwise direction and absolute dimension
Circular interpolation in clockwise direction and incremental dimension
Circular interpolation in clockwise direction and absolute dimension
98. Match the List I with List II and choose the correct alternative from those given below:
List I NC Code List II Definition
P. M05 I. Absolute coordinate system
Q. G01 II. Dwell
R. G04 III. Spindle stop
S. G90 IV. Linear interpolation
P Q R S
II III IV I
III IV I II
III IV II I
IV III III
99. "Operators simply load new programs as necessary, to produce different products", describes
Automatically guided vehicles
Flexible manufacturing system
Vision system
Process control
100. Concurrent Engineering is not related with
DFM
DFMA
Simultaneous Engineering
Sum of Digits Method
<img src='./qimages/3399-1.jpg'>
3
2
0
1
2. If matrix
<img src='./qimages/3399-2.jpg'>
then the eigen values of 3A3+ 5A2+ 6A I are 0
51,75, -32
15,57, -53
-75,35
3. If <img src='./qimages/3399-3.jpg'>
where S is the surface S of the rectangular parallelopiped then the value of
4. If
<img src='./qimages/3399-4.jpg'>
andS is the open S surface of the sphere x2+ y2 z2 =a2 above the xy-plane, then the value of I is
5. Solution of the differential equation
<img src='./qimages/3399-5.jpg'>
7. The value of complex integral
<img src='./qimages/3399-7.jpg'>
8. If X and Y are independent normal variates with mean 7 and variances 16 respectively satisfying the equation P(X lamda >3lamda), then the value of is
4
9. If
<img src='./qimages/3399-9.jpg'>
10. The value of <img src='./qimages/3399-10.jpg'>
by dividing integral into six equal parts and using Simpson's one-third rule approximately equals to
115
98
125
90
11. In single phase alloys, the commonly used mechanism for strengthening is/are by
Grain size reduction
Solid-solution alloying
Strain hardening
All of the above
12. The force which holds neutrons and protons together in a nucleus is
Electrostatic force
Gravitational force
Magnetic force
Nuclear force
13. The property of a metal by virtue of which it can withstand external force with out rupture is
Stiffness
Strength
Toughness
Hardness
14. Most widely used conducting materials are
Gold and Silver
Copper and Aluminium
Tungsten and Platinum
Germanium and Silicon
15. Which of the following statements is not true in connection with silver?
It has highest thermal and electrical conductivity.
It is a highly ductile and malleable metal.
It oxidises slowly in air.
It cannot be alloyed with other metals.
16. The method to increase the yield strength ofa crystalline material is
Annealing
Grain refinement
Normalizing
None of the above
17. Which of the following properties is not desirable for bearing alloy?
Good wearing quality
Low coefficient of friction
Low thermal conductivity
High melting point
18. An increase in load at the free end of a cantilever is likely to cause failure
at the free end
at the fixed support end
at the mid of its length
anywhere on the beam
19. Coplanar concurrent forces are those forces which
meet at one point, but their lines of action do not lie on the same plane.
do not meet at one point and their lines of action also do not lie on the same plane.
meet at one point and their lines of action also lie on the same plane.
do not meet at one point, but their lines of action lie on the same plane.
20. If a shaft of diameter and length has been loaded axially, then the ratio of change in diameter to the original is called as
Longitudinal strain
Shear strain
Volumetric strain
Lateral strain
21. The ratio of the lateral strain to the linear strain is called
Modulus of elasticity
Modulus of rigidity
Bulk modulus
Poisson's ratio
22. If P and Q are two vectors and is the angle between them, then the magnitude of their resultant by using parallelogram law is
<img src='./qimages/3399-22.jpg'>
23. A continuous beam is one which is
fixed at both ends
fixed at one end and free at the other end
supported on more than two supports
extending beyond the supports
24. The governor which is hunting is
more sensitive
more stable
less sensitive
None of the above
25. The shaft and thrust bearing of a vertical shaft in a turbine is an example of
Complete constraint
Incomplete constraint
Successful constraint
Unreliable constraint
26. The Von Mises theory is used for
brittle materials
ductile materials
plastic materials
elastic materials
27. For a given lift of the follower of a cam follower mechanism, a smaller base circle diameter is desired
because it will give a steeper cam and higher pressure angle
because it will give a profile with lower pressure angle
because it will avoid jumping
None of the above
28. In the formulation of Lewis equation for toothed gearing, it is assumed that tangential load acts on the
root of the tooth
pitch point
tip of the tooth
None of the above
29. In design of clutches, it is more logical and safer to use
Uniform wear theory
Uniform pressure theory
Contact stress theory
None of the above
30. An Otto cycle efficiency is higher than Diesel cycle efficiency for compression ratio and heat input, because in Otto cycle
Maximum temperature is higher
Heat rejection is lower
Combustion is at constant volume
Expansion and compression are isentropic the same
31. The Darcy -Weisbach equation is commonly used for finding
Loss of head due to friction in pipes
Loss ofhead due to turbulence
Loss of head due to sudden enlargement
Loss of head due to bend in the pipe
32. A pipe is replaced by two parallel pipes, each with half the cross-section of the original pipe. The discharge will
remain the same
increase by more than 10%
decrease by more than 10%
change by less than
33. In an irreversible process there is
loss of heat
no loss of work
gain of heat
no gain of heat
34. The reheating of steam in a steam turbine
increases the work done through the turbine
reduces erosion of the turbine blades
increases the thermal efficiency of turbine
All of the above
35. The radial heat transfer rate through hollow cylinder increases as the ratio of outer radius to inner radius
decreases
increases
remains constant
None of the above
36. When 0·83% carbon eutectoid steel slowly cooled from 750°C to room temperature,
Austenite transforms to martensite
Austenite transforms to cementite i
Austenite transforms to pearlite
Pearlite transforms to ferrite
37. Match the List I (Alloying elements of Cast Iron) with List II (Properties imparted) and choose the correct alternative from those given below:
List I Alloying elements of Cast Iron List II Properties imparted
P. Silicon I. Decreases fluidity
Q. Sulphur II. Promotes graphitization
R. Manganese III. Lowers melting point
S. Phosphorus iv. Promotes resistance to graphitization
P Q R S
N I III
III IV I II
I N III
III II N
38. Match the List I (Heat treatment process) with List II (Application) and choose the correct alternative from those given below:
List I Heat treatment process List II Application
P. Grey cast iron I. Rolling mill rolls
Q. White cast iron II. Crank shaft
R. Medium carbon steel III. Surgical instruments
S. Stainless steel iv. Machine tool bed PQRS
I II III
N II III
II N III I
I N III
39. Atomized iron powder having an apparent density of 2350 kg/m3 has a compression ratio of 3 at compact pressure of 600 MPa. To compact 1000 bushes of 020 mm outer diameter, 010 mm inside diameter and 14 mm long, the mass of the powder required is
32·3 kg
23·3 kg
20·6 kg
16·6 kg
40. The correct sequence of the processes involved in powder metallurgy is
Blending, Compacting, Sintering and Sizing
Blending, Compacting, Sizing and Sintering
Compacting, Sizing, Blending and Sintering
Compacting, Blending, Sizing and Sintering
41. Match the List I (Casting process) with List II (Mould making technique) and choose the correct alternative from those given below:
List I Casting process List II Mould making technique
P. Green sand moulding I. Pouring
Q. Shell moulding II. Dipping
R. Investment moulding III. Compaction
S. Ceramic moulding IV. Resin bonding
P Q R S
II I IVIII
III II IV
(3)III IV II I
(4)IVII III I
42. Match the List I (Casting process) with List II (Product produced) and choose the correct alternative from those given below
List I List II
Casting process Product produced
P. Centrifugal casting I. Large bells
Q. Sand casting II. 1.C. Engine pistons
R. Die casting III. Turbine blades
s. Investment casting IV. Pulleys
P Q R S
I II III
II I III
IV III II
III IV II
43. In a sand casting process, a sprue of 010 mm base diameter and 250 mm height leads to a runner which fills a cubicle mould cavity of 100 mm size. The volume flow rate (in mm3/s) is
0·8 x 105
1·1 x 105
1·7 x 105
2·3 x 105
44. A cast steel slab of dimension 30 x 20 x 5 em is poured horizontally using a side riser. The riser is cylindrical in shape with diameter and height, both equal to D. The freezing ratio of the mould, used in designing riser using Caine's method is approximately equal to
8D/75
4D/75
75 /8D
75/4D
45. A cubic casting of 50 mm side undergoes a volumetric solidification shrinkage and volumetric solid contraction of and respectively_ No riser is used_ Assume uniform cooling in all directions_ The side of the cube after solidification and contraction is
49-96 mm
49-94 mm
48-94 mm
48-32 mm
46. In a multi-pass wire drawing operation, a round bar of 010 mm diameter and 100 mm length is reduced in cross-section by drawing successively through a series of seven dies of decreasing exit diameter_ During each of these drawing operations, the reduction in cross-sectional area is The yield strength of the material is 200 MPa_ Ignore strain hardening_ The total true strain applied and the final length (in respectively, are
2-45 and 817
2-45 and 345
3-02 and 2040
3-02 and 3330
47. A 025 mm hole is punched in a t =2.5 mm thick steel sheet having shear strength pie 350MPa_ If the diametral clearance is given by the expression c 0-0064 t route pie the die bore diameter (in punch diameter (in mm) and punch force (in kN) respectively are
171-8
25-0,24-7,68-72
171-8
25-3,25-0,68-72
48. A 010 mm diameter annealed steel wire is drawn through a die at a speed of 0-5 m/sec to reduce the diameter by The yield stress of the material is 800 MPa_ Neglecting friction and strain hardening, the ideal stress required for drawing (in MPa) is
357-0
178-5
1287-5
2575-0
49. In a single pass rolling process using 410 mm diameter steel rollers, a strip of width 140 mm and thickness 8 mm undergoes 10% reduction of thickness. The angle of bite, in radians, is
0·006
0·031
0·062
0·600
50. Using direct extrusion process, a round billet of 0100 mm length and 50 mm diameter is extruded. Considering an ideal deformation (no friction and no redundant work) with extrusion ratio of 4 and the average flow stress of material 300 MPa, the extrusion pressure (in MPa) on the ram will be
416
624
700
832
51. Two 8 mm thick steel plates are placed 5 mm apart and welded by a butt joint. Welding is carried out with voltage of 20 V and speed of 5 mm/s. Heat transfer efficiency is 0·80. If the heat required to melt steel is 10 J/mm3 and melting efficiency is 0.625, the weld current (in Amperes) will be
100
200
300
400
52. In a DC arc welding operation, the voltage-arc length characteristic was obtained as 20 5 L where the arc length L was varied between 5 mm and 7 mm. Here arc Vdenotes the arc voltage in volts. The arc current was varied from 400 A to arc 500 A. Assuming linear power source characteristic, the open circuit voltage and the short circuit current for the welding operation are
45 450 A
75V,750A
95 950 A
150 1500 A
53. The DC power source for arc welding has the characteristic 3V I 240 where V voltage and I current in Amp. For the maximum arc power at the electrode, voltage should be set at
20V
40V
60 V
80 V
54. Match the List I (Welding process) with List II (Heat source) and choose the correct alternative from those given below
List I List II
Welding process Heat source
P. Thermit welding I. Electric arc
Q. Projection welding II. Mechanical work
R. MIG welding III. Exothermic chemical reaction
S. Friction welding IV. Ohmic resistance
p Q R S
IV II III I
IV IIII II
III I IV II
III IV I II
55. Spot welding of two 1 mm thick sheets of steel (density =8000 kg/m3) is carried out successfully by passing a certain current for 0·1 second through the electrodes. The resultant nugget formed is 05 mm in diameter and 1·5 mm thick. If the latent heat of fusion of steel is 1400 kJlkg and the effective resistance in the welding operation is 200 the current passing through the electrodes is approximately
1480 A
3300 A
4060 A
9400 A
56. Which of the following is a non-traditional machining process?
Milling
EBM
Drilling
Turning
57. The pocket or resting position of the work piece in a jig or fixture is referred to as a
Rest
Base
Case
Nest
58. Die blocks made in two or more sections are known as
Split die blocks
Sectional die blocks
Dual die blocks
Progressive die blocks
59. If the die clearance is to be applied to the die opening, it should be added to the
Die
Punch
Template
Stock
60. The three-position inclinable press is frequently referred to as
Closed-back inclinable press
Open-back inclinable press
Solid-gap press
Gap-frame press
61. Which of the following is not the basic forging operation?
Upsetting
Heading
Fullering
Staking
62. A successful TQM program incorporates all except
a. continuous improvement
b. employment improvement
c. benchmarking
d. centralized decision making authority
Only d
a and b
b and c
c and d
63. Acceptable Quality Level is associated with
Producer's risk
Consumer's risk
Lot Tolerance Percent Defective
Average Outgoing Quality Limit
64. In the Computer Aided Design, the simplest solid objects are termed as
Entities
Primitives
Models
Boxes
65. Which of the following process planning systems uses the similarity among components to retrieve the existing process plans?
Generative approach
Decision approach
Variant Process Planning system
N one of the above
66. The volume of the space created within the virtual surfaces swept by the robot arm at the maximum and the minimum reach is called
Work place
Work space
Work volume
Work area
67. Which of the following types of layout configurations is/are used in FMS
In-line
Loop
Ladder
All of the above
68. In Computer Aided Manufacturing, the elements of CIM system are
Automated
Optimized
Integrated
All of the above
69. The current trends in manufacturing technology reqUIre high quality with acceptable levels of defects with a
Zero-defect philosophy
Zero-error philosophy
Zero-tolerance philosophy
None of the above
70. The value is defined as the ratio of function or performance to
Utility
Price
Cost
All of the above
71. Concurrent Engineering deals with carrying out the following activities at the same time while designing the product:
Design and Sales
Manufacturing and Sales
Design and Re-engineering
Design and Manufacturing
72. Product design deals with
Form and function
Elements and weight
Elements and material
Size and shape
73. The initial cost of an equipment is 20,000 and it's life is estimated as 10 years. What is the rate of depreciation, when scrap value after it's life becomes zero?
dallor 1,000 per year
dallor 2,000 per year
dallor 3,000 per year
dallor 4,000 per year
74. For a small scale industry, the fixed cost per month is 5,000. The variable cost per product is 20 and sale price is 30 per piece. The break-even production per month will be
300
460
500
1,000
75. Job evaluation is the method of determining the
relative worth of a job
skills required of a worker
contribution of a worker
effectiveness of various alternatives
76. Work sampling observations are taken on the basis of
Detailed calculations
Convenience
Table of random numbers
Fixed percentage of daily production
77. Which of the following techniques is used for work measurement?
Method Study
Time Study
Ergonomics
Productivity Rational Technique
78. Name the scientists Re-engineering.
Tolstoy and Ali who developed the technique of Business
Risbood and Marshal Process
Hammer and Champy
Taylor and Gilbreth
79. In work measurement, 1 TMU is equal to
0·6 min
0·06 min
0·006 min
0·0006 min
80. Standard Time in Time Study is calculated by which of the following formulae?
ST =OTxR+A
ST=OT+A
ST=R+A
ST= OT+R+A
81. PERT stands for
Product Evaluation Refining Technique
Production Enhancement Review Technique
Peripheral Evaluation Rigid Technique
Program Evaluation Review Technique
82. Which of the following is not the example of variable cost
Direct productive labour
Direct materials
Direct expenses
Administrative expenses
83. According to which of the following methods is the depreciation fund more during the early years, when repairs and renewals are not costly?
Sinking Fund Method
Annuity Method
Diminishing Balance Method
Sum of the Year's Digit Method
84. The angle between the sales income line and the total cost line is called as the
Angle of reflection
Angle of incidence
Angle of repose
None of the above
85. Which of the following is not the Leverage Ratio?
Acid Test Ratio
Debt Equity Ratio
Assets Coverage Ratio
Debt-Service Coverage Ratio
86. In Reliability, MTBF stands for
Mean Time Batch Forecasting
Maximum Time Batch Failures
Mean Time Between Failures
Mean Time Between Force
87. The primary purpose of employee safety programme is to preserve the employees'
Mental health
Physical health
Emotional health
All of the above
88. Which of the following is not connected with employees' safety and health?
The Factories Act, 1948
The Mines Act, 1952
The Payment ofBonus Act, 1965
The Dock Workers (Safety, Health and Welfare) Act, 1986
89. Which of the following explains the term 'Union ballots'?
A ballot is the system by which a union member votes for e.g. Industrial Action
A ballot is the method by which a union expels members
A ballot is the method by which a union recruits members
A ballot is the system by which a union member puts forward information for listing
90. The balance of power is not vested with anyone group; rather it is maintained between the parties to the "Industrial Relations". This is the essence of the
Pluralist approach
System approach
Unitary approach
Social approach
91. In which of the following years was the Workmen's Compensation Act introduced?
1948
1976
1923
1961
92. Break-Even Point is a point of intersection of
Variable Cost and Total Sales lines
Total Cost and Total Sales lines
Fixed Cost and Variable Cost lines
Total Cost and Variable Cost lines
93. Which of the following is not a function of production planning and control? .
Scheduling
Process Planning
Expediting
Replacement Analysis
94. A systematic recording and critical examination of existing method in order to develop new effective method is called
Time study
Linear programming
TPM
Method study
95. Which of the following is a method of forecasting?
CPM
Moving Average
Merit rating
PMTS
96. Which Act of the Parliament defines a 'trade union' and governs much of the law on Industrial Relations
The Trade Union Act, 1955
The Trade Union and Labour Relations Act, 2005
The Trade Union and Labour Relations (Consolidation) Act, 1991
The Trade Union and Labour Relations (Consolidation) Act, 1992
97. In a CNC program block N002 002 G91 X40 Z40 ..., G02 and G91 refer to
Circular interpolation in counter clockwise direction and incremental dimension
Circular interpolation in counter clockwise direction and absolute dimension
Circular interpolation in clockwise direction and incremental dimension
Circular interpolation in clockwise direction and absolute dimension
98. Match the List I with List II and choose the correct alternative from those given below:
List I NC Code List II Definition
P. M05 I. Absolute coordinate system
Q. G01 II. Dwell
R. G04 III. Spindle stop
S. G90 IV. Linear interpolation
P Q R S
II III IV I
III IV I II
III IV II I
IV III III
99. "Operators simply load new programs as necessary, to produce different products", describes
Automatically guided vehicles
Flexible manufacturing system
Vision system
Process control
100. Concurrent Engineering is not related with
DFM
DFMA
Simultaneous Engineering
Sum of Digits Method
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